Despite the fact that clear how to cut acrylic sheet panels have long been a standard feature of 3D printer enclosure designs, they can add a significant amount of cost to the overall design process in terms of money, shipping costs, weight, and hassle, to name a few factors. In addition to wood, corrugated plastic is another option to consider. Corrugated plastic has several advantages over wood that make it a worthwhile consideration, particularly for those who enjoy building things as a recreational activity.

In addition to the numerous benefits that corrugated plastic offers, the following features stand out as particularly beneficial:

When compared to how to cut acrylic sheet with circular saw sheeting, it is a mere fraction of the cost of that material.

For another thing, because corrugated plastic material is 4 mm thick, as opposed to acrylic material's thickness of 3 mm, it is not always a drop-in replacement for how to cut acrylic material in existing designs, due to the thickness difference between the two materials. When it comes to the thickness of the enclosure's panels, there are no restrictions on how they can be designed.

Corrugated plastic enclosures are a versatile material that can be used in a wide range of applications, including medical and industrial settings.

The lifespan of an enclosure can be extended by replacing acrylic with a more durable material in an existing enclosure design.

Because 4 mm corrugated plastic sheets are slightly thicker than 3 mm  sheets, it is possible that 4 mm corrugated plastic sheets will not fit into an existing enclosure that was designed to accommodate 3 mm acrylic sheets. This is due to the fact that 4 mm corrugated plastic sheets are slightly thicker than 3 mm  sheets. It is preferable to have panel-retaining parts that are designed to accommodate thicker material in the first place rather than simply cutting and peeling away material until the desired size is achieved.

The design and 3D-printed components of the Prusa V2 LACK enclosure, for example, are appealing to me; however, the next time I build one, instead of using acrylic panels, I intend to use corrugated plastic panels to keep costs down. In order to achieve this, I redesigned the necessary parts to be able to accept material up to 4 mm in thickness as a precaution.